{"id":22983,"date":"2025-11-21T15:59:25","date_gmt":"2025-11-21T14:59:25","guid":{"rendered":"https:\/\/www.fluidpower.es\/?page_id=22983\/"},"modified":"2025-12-02T12:12:38","modified_gmt":"2025-12-02T11:12:38","slug":"packed-systems-hydrogen","status":"publish","type":"page","link":"https:\/\/www.fluidpower.es\/en\/packed-systems-hydrogen\/","title":{"rendered":"Packed Systems – Hydrogen"},"content":{"rendered":"\n

Packaged \/ Skid-Mounted Systems<\/strong><\/h1>\n\n\n\n

HiFluid also manufactures complete engineered systems for real-world industrial use, not just individual components.<\/p>\n\n\n\n

\n\n\n\n

Hydrogen Compression System<\/strong><\/h2>\n\n\n\n

This system integrates:<\/p>\n\n\n\n

  • Hydraulically driven gas booster<\/li>
  • Hydraulic power unit<\/li>
  • Cooling system<\/li>
  • Electrical control cabinet<\/li>
  • Valves, gauges, and instrumentation<\/li>
  • Built-in safety protections<\/li><\/ul>\n\n\n\n

    It uses high-pressure hydraulic oil to drive the piston, providing complete physical isolation between hydrogen and the hydraulic fluid \u2014 ensuring zero hydrogen contamination<\/strong>.<\/p>\n\n\n\n

    Output pressure range: 45\u2013100 MPa<\/strong> (450\u20131,000 bar).<\/p>\n\n\n\n

    Design Highlights<\/strong><\/h3>\n\n\n\n
    • Explosion-proof \/ intrinsically safe electrical components<\/li>
    • Load-sensing hydraulic drive system \u2192 adjusts flow and pressure automatically<\/li>
    • High sealing performance, low vibration, stable operation<\/li>
    • Flexible start-stop behavior and easy maintenance<\/li><\/ul>\n\n\n\n

      Use Cases<\/strong><\/h3>\n\n\n\n
      • Hydrogen refueling stations (35 MPa \/ 70 MPa)<\/li>
      • Green hydrogen production<\/li>
      • Cylinder filling<\/li>
      • Chemical hydrogenation<\/li>
      • High-pressure hydrogen testing<\/li><\/ul>\n\n\n\n
        \"H\u2082<\/figure>\n\n\n\n
        \n\n\n\n

        Hydrogen Valve Test System<\/strong><\/h2>\n\n\n\n

        Designed for testing hydrogen cylinder valves, regulators, and similar components.<\/p>\n\n\n\n

        Test Capabilities<\/strong><\/h3>\n\n\n\n
        • Leak testing (airtightness)<\/li>
        • Electrical performance testing<\/li>
        • Flow testing<\/li><\/ul>\n\n\n\n

          Maximum test pressure: 105 MPa<\/strong>.
          Uses an air-driven gas booster with a unique oil-free sealing design that prevents contamination.<\/p>\n\n\n\n

          Includes patented vacuum leak-detection technology.<\/p>\n\n\n\n

          Features<\/strong><\/h3>\n\n\n\n
          • Automatic switching and mixing of different test gases<\/li>
          • Vacuum chamber inside an environmental chamber for helium leak testing under varying temperatures<\/li>
          • Real-time data display with performance curve plotting<\/li>
          • Remote management and monitoring capabilities<\/li><\/ul>\n\n\n\n

            Applications<\/strong><\/h3>\n\n\n\n
            • Development and production of hydrogen valves<\/li>
            • Factory inspection and QC<\/li>
            • Academic and research testing<\/li><\/ul>\n\n\n\n
              \"H\u2082<\/figure>\n\n\n\n
              \n\n\n\n

              Hydrogen Cylinder Cycle Test System<\/strong><\/h2>\n\n\n\n

              Designed to evaluate fatigue life of high-pressure hydrogen cylinders under repeated pressure cycling.<\/p>\n\n\n\n

              • Standard test pressure: 87.5 MPa<\/strong><\/li>
              • Temperature range: \u201340 \u00b0C to +85 \u00b0C<\/strong><\/li>
              • Simulates real-world pressure and thermal stress conditions<\/li><\/ul>\n\n\n\n
                \"H\u2082<\/figure>\n\n\n\n
                \n\n\n\n

                Hydrogen Cylinder Extreme Temperature Cycling Test System<\/strong><\/h2>\n\n\n\n

                Tests hydrogen cylinders under extreme temperature fluctuations while applying high-pressure cycles.<\/p>\n\n\n\n

                • Test temperature: \u201340 \u00b0C to +85 \u00b0C<\/strong><\/li>
                • Fatigue test pressure: \u2265 87.5 MPa<\/strong><\/li><\/ul>\n\n\n\n

                  Meets international standards:
                  GTR13, ECE R134, ISO 19881, SAE J2579, ANSI\/CSA HGV-2.<\/p>\n\n\n\n

                  Key Design Features<\/strong><\/h3>\n\n\n\n
                  • Sealed pulse boosters \u2192 reduced maintenance<\/li>
                  • Modular multi-booster configuration for scalable output<\/li>
                  • Real-time data acquisition (pressure\/time, temperature\/time, cycle count)<\/li>
                  • Safety protections: over-pressure, over-temperature, emergency shutdown<\/li><\/ul>\n\n\n\n

                    Applications<\/strong><\/h3>\n\n\n\n
                    • Fatigue testing for hydrogen tanks<\/li>
                    • Suitable for various high-pressure gas cylinders<\/li><\/ul>\n\n\n\n
                      \"H\u2082<\/figure>\n\n\n\n
                      \n\n\n\n

                      Hydrogen Cylinder Burst Test System<\/strong><\/h2>\n\n\n\n

                      Designed for hydrostatic burst testing of high-pressure hydrogen cylinders.<\/p>\n\n\n\n

                      • Burst pressure capability: \u2265 200 MPa<\/strong><\/li>
                      • Validates structural integrity, maximum pressure tolerance, and overall safety margin<\/li><\/ul>\n\n\n\n
                        \"Hydrogen<\/figure>\n","protected":false},"excerpt":{"rendered":"

                        Packaged \/ Skid-Mounted Systems HiFluid also manufactures complete engineered systems for real-world industrial use, not just individual components. Hydrogen Compression…<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"yst_prominent_words":[],"_links":{"self":[{"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/pages\/22983"}],"collection":[{"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/comments?post=22983"}],"version-history":[{"count":2,"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/pages\/22983\/revisions"}],"predecessor-version":[{"id":22987,"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/pages\/22983\/revisions\/22987"}],"wp:attachment":[{"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/media?parent=22983"}],"wp:term":[{"taxonomy":"yst_prominent_words","embeddable":true,"href":"https:\/\/www.fluidpower.es\/en\/wp-json\/wp\/v2\/yst_prominent_words?post=22983"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}